Case Study 1
Intervention on Burnt Conveyor Belt in Tunnel with Installation of Class A Belt with CR Compound
Incipit: In December 2024, a major company in the industrial sector suffered severe damage from a fire that destroyed the conveyor belt inside an underground tunnel. This event caused significant downtime, putting production continuity at risk. Our timely intervention made it possible to quickly restore the system while improving the safety and reliability of the entire facility.
Background: In December 2024, a major company in the industrial sector requested our urgent intervention following a fire that damaged the conveyor belt in one of their underground tunnels. The belt, 150 meters long and 1 meter wide, was completely destroyed, jeopardizing the continuity of production.
Problem: The fire, caused by an electrical malfunction, compromised the conveyor belt, exposing the company to significant downtime. In addition, operator safety was endangered by the presence of smoke and debris from the combustion.
Solution: Our intervention included the total replacement of the damaged conveyor belt with a new one made of Class A material, a fireproof and antistatic cover suitable for use in underground environments.
- Removal of the damaged tape: Our team of experts initiated the removal of the burned tape with the utmost care, ensuring the safety of the operators and compliance with fire regulations. The area was secured to avoid the risk of exposure to toxic fumes.
- Installation of the new belt: After conducting a thorough assessment of the tunnel conditions, we installed the new conveyor belt along the 150-meter structure. The choice of a Class A belt with CR compound was made to meet the safety requirements of the customer, who needed a fire-resistant and antistatic material suitable for use in underground environments.
- Training and ongoing support: Upon completion of the installation, we offered a training session to the customer’s staff, explaining how to properly maintain the conveyor belt and the procedures to follow in case of an emergency. In addition, we instituted an ongoing support program, with periodic visits to monitor the condition of the belt and ensure its optimal operation.
Result: The conveyor belt was back in operation quickly, with a significant reduction in risks related to possible future fires. The customer appreciated the timely intervention and the effectiveness of the material chosen, which improved the safety and reliability of the system. In addition, thanks to the continued support, the company was able to maintain a smooth and uninterrupted production flow.
Conclusion: Our intervention not only restored the client’s operations, but also increased the safety level and performance of the transportation system, demonstrating our ability to respond promptly to emergencies and ensure safe and sustainable solutions.